Brandmark print version
From the very bottom to the very top.

Mining & metallurgical industry

From the very bottom to the very top.

The thick Michelins on the Unimog plough through the mud; thaw and rain have, in the last days of January, severely softened the ground at the Nochten open-cast mine. Around 100,000 tonnes of lignite are mined here every day west of the Saxon town of Weisswasser.

A yellow Mercedes-Benz Unimog drives through a puddle on uneven terrain, with water splashing and a muddy surface, under a clear sky.

In Lusatia, the highly off-road-capable Unimog are used in lignite mining.

Ronny Fischer and his colleague have just loaded the last barrel of drilling fluid onto the trailer, the early mowing shift is almost over for today. The freshly treated "bouillon" is needed at one of the roughly 1,000 drilled filter wells. "The wells are drilled for dewatering, because it is essential that the deposit be kept free of water. There are 7,000 litres in the barrel on the trailer, which now has to be taken from the central liquid treatment plant (ZSA) to Reichwalde, Feldriegel 30 – not a problem today; over the last few days, with black ice, this was no easy undertaking. Without the tyre pressure control system, we would probably have been stuck all the time."

“Without the tyre pressure control system, we probably would have been stuck all the time.”

Ronny Fischer, Vattenfall Europe Mining AG

"Once I actually had to unhitch at the back — I could turn the trailer on my own, the ground was that slippery." As "foreman for drilling equipment and stabilisation," his official job title, Ronny Fischer supplies the "drillers" with all the equipment they need – core barrels, drill rods and occasionally a heavy press capable of exerting up to 20 tonnes when nothing else will do and a drill rod has become hopelessly stuck. In addition, the contaminated drilling fluid has to be extracted from the pits. "That's why our 5023 not only has the loading crane but also a rear PTO shaft that drives the appropriate vacuum pump on site. With the full barrels we then head back to the central liquid treatment plant (ZSA). A cycle, really," he explains, as he taps the column-mounted shifter and the 231-hp diesel runs in the next-higher gear. According to Frank Schroeckh, responsible at Vattenfall Europe Mining AG for process management and optimisation, the fleet comprises more than 80 Unimogs. The four mining sites are between 18 and 68 km apart. "The majority of our Unimogs come from the high-mobility model series. We use them wherever normal vehicles would get stuck."

A yellow Mercedes-Benz Unimog drives over muddy terrain while a construction site is visible in the background. The truck is designed for challenging operations.
High-mobility Unimog

Are you interested in the
highly off-road-capable Unimog?

Legendary: the "Schwarze Pumpe" — controlled by the U 5023.

Take the Welzow-Süd open-cast mine in Brandenburg, which mainly supplies the Schwarze Pumpe power station with coal. Four Unimog 5023 are used here as conveyor-belt inspection vehicles. Because two pre-stripping plants operate in parallel there, the overburden runs over two conveyor systems that must be inspected and maintained around the clock. Driver Jens Reiber monitors one of the 13-kilometre-long belts and covers between 40 and 100 kilometres per shift. Twice per shift the belt must undergo a detailed visual inspection. To clear blockages – in the worst case to extinguish overheated rollers – he carries all sorts of tools on board: spades, shovels, but also crowbars and tow ropes. "The fire extinguisher with its pressure cartridge is in the red box on the flatbed. Fortunately, it is rarely needed." The return conveyor belt is supported by so-called garlands, lower roller assemblies. They wear out quickly. Jens Reiber notes suspicious components and replaces them en bloc on the following repair day. "On average, about 100 items need to be replaced on each repair day." All four "baBs", conveyor-belt inspection vehicles designed for minimal operator interaction, run, unlike their counterparts in Nochten, on 24-inch 445/70 Michelin XM 47 tyres with an agricultural tread. They also do without tyre pressure control.

A yellow-painted Mercedes-Benz Unimog is pulling a tanker trailer on a construction site, surrounded by heavy machinery and materials used for construction.

"Two vehicles are constantly on the move, the other two are on call. The braking system wears out quickly in operation, so we use sealed brakes with polyurethane sealing lips. Downtimes still vary, but the Unimog are optimally equipped for this service. With a wading depth of up to 1.2 m, no water hole is too deep," explains Schroeckh, who knows this area west of the Spree near Spremberg like the back of his hand. Driver Jens Reiber, who is over 1.80 m tall, also appreciates other features of his yellow diesel work vehicle. "It's not just the off-road capability and the simple, ergonomic operation. Unlike its predecessors, larger people can also drive comfortably. The U 5023 is also comfortable and well sprung."

A yellow Mercedes-Benz truck drives across an uneven, earthen construction site while a drill in the background is being used for earthworks.

Discover more stories:

  • All (39)
  • Mining (4)
  • Extreme off-road Unimog (30)
  • Zetros (9)

Unimog nonplus ultra

To mark the 80th anniversary of the Unimog, Mercedes‑Benz Special Trucks and Hellgeth Engineering are presenting the most luxurious and most powerful Unimog of all time.

Unimog as a milking express in agriculture

A Unimog U 25 of the 402 model series with 25 hp, a closed cab and a wheelbase of 2,120 mm takes care of milk logistics.

Memories of the folding roof

When the Unimog still had a folding top.

When the journey is the destination

Anyone who gets into a Unimog with Go Orange initially has rafting and kayaking in mind — and is then surprised.

Oh, how beautiful Portugal is

Under the motto “Lost Cultures, Forgotten Heroes”, the Overland Journal sets off to foreign lands. For the trip to Portugal they used a Unimog U 4023.

Discover something special

Exclusive comfort combined with outstanding off‑road capability – the Unimog U 5023 with a Bliss Mobil body impressed journalists in a test. The Unimog with the Bliss Mobil body masters almost every challenge while carrying a small luxury apartment on its back.

Motorhome "Mog Home" for modern adventurers

Ziegler Adventure builds extreme Unimog motorhomes: extremely off-road-capable, extremely independent, extremely sought-after.

Four Zetros at the Big Five

Lush nature, culture and wilderness – this trip is a real challenge for the extremely off-road-capable Zetros trucks.

Expedition vehicle for demanding customers

Expedition vehicle for discerning travellers: based on the Unimog U 4023, uncompromising off-road — without compromising on travel comfort.

Unimog offers comfort on wheels.

The bimobil motorhome on Unimog chassis offers travellers boundless mobility and plenty of comfort.

Stronger than ever.

The off-road Unimog U 5030 delivers a hefty 299 hp thanks to modifications by Hellgeth Engineering.

Made for the outdoors, equally impressive inside.

With bodywork from Hartmann Spezialkarosserien GmbH, the Zetros becomes the epitome of luxury in the shell of a high-performance commercial vehicle.

Heroes of the extremes

Hellgeth engineering special vehicle construction makes customers' wishes come true. Also: an interview with Andreas Hellgeth.

Discover

The Unimog U 4023 fitted out by RKF-Bleses enables adventurers worldwide to live a life on the move.

Endless adventure

With the highly off-road-capable Unimog TenereX, Hellgeth engineering has designed a compact yet extremely comfortable and robust off-road motorhome.

Versatile Unimog in beekeeping operations

Versatile Unimog in beekeeping operations.

The Unimog Maestro

Experiences, advice, videos about applications and historical footage: Stefano Bagnasacco's YouTube channel "Unimog Italy" aims to bring the Unimog community together and spread knowledge about this versatile multi-purpose vehicle.

Feel free to stray from the path.

Especially in the construction industry, the solid, robust chassis of the Zetros is indispensable.

Robust growth engine

For many years, Gorica Industries in the Middle East has relied on vehicles from Mercedes-Benz Trucks, particularly the robust offroad truck Zetros.

Star Wars backdrop as an extreme testing ground.

Hard work, demanding conditions, inhospitable surroundings – that's where the Unimog feels especially at home: the Hambach open-cast mine.

150 metres underground

Zetros in underground operations: economical, robust, off-road capable and with all the comforts of a Mercedes-Benz Special Truck.

Always right through the middle.

Always in the thick of it with the Zetros: clay, mud and plenty of holes the all-terrain Mercedes-Benz Special Truck has to master.

Simply the Be(a)st

The Zetros 6x6 from Daimler Truck is the ultimate tanker for Finnish mining in Kevitsa. It withstands extreme temperatures and rough terrain thanks to its robust design and powerful 375 kW engine. With a 10,000-liter tank and modern refuelling technology, it offers optimal traction and reliability.

Universal, indispensable, Unimog

Read how the Mercedes-Benz Unimog U 5023 supports the Lünen fire department in various operations. Learn more about its special features, off-road capability and reliability in extreme situations. The Unimog: an indispensable asset for safety and efficiency.

The all-rounder cleans up.

The Hamburg Explosive Ordinance Disposal service has relied on the highly off-road-capable Unimog U 5023 for clearance operations since 2019.

The versatile all-rounder in disaster response.

In order to respond appropriately in future to forest fires or flooding, the Ministry of the Interior is procuring a total of 26 highly off-road-capable Unimog U 5023.

Snow clearing against the clock

In the Austrian winter chaos, Unimog clears snow-covered rooftops.

Rapid support in an emergency

In crisis regions and crisis situations, Mercedes-Benz Special Trucks and Kärcher Futuretech ensure a quick and easy supply of clean drinking water.

Well prepared for every eventuality

Floods, severe weather, increased risk of forest fires, as well as diving or boat operations – for all these purposes the professional fire brigade in Heilbronn has been equipped with an off-road U 5023 since July 2019.

Insights for emergency situations

The Federal Office for Civil Protection and Disaster Relief (BBK) in Bonn relies on the highly off-road-capable Unimog as a rescue and recovery vehicle. In the event of an emergency, the versatile all-rounder helps protect the civilian population.

Half the year cold, half the year winter.

Perfectly equipped for the cold: the new Unimog U 5023 of the Albstadt fire brigade is in service all year round thanks to its versatility.

Dry feet during flooding

In Monheim, the local fire service has invested in the future with the Unimog U 5023 fitted with a special-purpose body from Schlingmann. It is therefore also a lifesaver in extreme weather.

A truck for all emergencies

A Zetros 2733 6x6 has been in operation for several months now as Costa Rica's first Zetros for special units in firefighting.

Tough test

Around 40 firefighters from Rhineland-Palatinate completed an off‑road training course in Koblenz with their four "MZF" that was exceptionally demanding.

A new vehicle standard is coming.

The Stuttgart state fire brigade relies on a Unimog U 5023 for fighting forest fires, which is a real TLF-W (forest fire water tender truck). The benchmark truck is intended to become the new standard.

Getting stuck? "We didn't manage it."

Red buffalo in action.

The BUFFALO airport fire-fighting vehicle – a Zetros 3048 6x6 – rolled onto the test track near Sankt Valentin.

Electrifying work

The energy company Northern Powergrid electrifies Yorkshire and Lincolnshire with seven new Unimog. The highly off-road-capable U 5023 vehicles are equipped with Versalift elevating work platforms.

Ballack, landscaping and a Unimog

The Unimog U 5023 is a real relief for the HIM team. What's special is that the vehicle (3,600 mm wheelbase) is the first of its kind to be fitted with a Palfinger hooklift system.

This might also interest you:

Four people are standing in front of a historic Unimog.

 Tinker. Believe. And move.

Three young men stand in front of a Mercedes-Benz tractor. They are wearing work clothes and smiling at the camera.

Welded together

Two green Mercedes-Benz Unimog stand in a field, loaded with large harvest baskets. The vehicles are robust and ready for agricultural operations.

Fresh on the table

Unimog in energy operations

Special vehicles for your industry